Boiler Capacity Calculator (Thermal Power & F&A 100°C)

Calculate thermal capacity (kW) and equivalent evaporation F&A 100°C based on actual operating parameters.

kg/h
Bar
°C
Calculation Basis:

1. Thermal Capacity (kW) = Flow (kg/h) × (Steam Enthalpy - Water Enthalpy) / 3600

2. F&A 100°C (From & At 100°C) = A standard for comparing boiler capacities, converted to the condition of feedwater at 100°C evaporating into steam at 100°C at atmospheric pressure. (Latent heat = 2257 kJ/kg).

Why is F&A 100°C important?

Customers often buy boilers with a "2 Ton/hour" (2000 kg/h) spec. However, a boiler generating 2 tons of steam at 10 Bar from 30°C feedwater requires a much larger furnace design than one generating 2 tons of steam at 5 Bar from 90°C feedwater.

Therefore, in the international boiler manufacturing industry, the term F&A 100°C is used as a common standard to compare the true capacity of different boilers, independent of the actual pressure and feedwater temperature conditions of the plant.

Quick Boiler Capacity Reference Table

Steam Flow (kg/h) Thermal Power (kW) Equivalent (HP) Application
500350 kW35 HPLaundry, garment
1000700 kW70 HPSmall food, drying
20001400 kW140 HPMedium factory
50003500 kW350 HPHeavy industry, paper

Factors Affecting Boiler Capacity

When purchasing or designing a boiler, in addition to steam flow, you must pay special attention to:

  • Feedwater Temperature: Colder feedwater requires more fuel to heat the water to the boiling point.
  • Operating Pressure: Higher pressure increases the boiling point of water, requiring more heat transfer.

Important Technical Notes

The "Equivalent Evaporation (F&A 100°C)" is the standard metric for comparing the price and capacity of boilers from different manufacturers. Do not just look at the "Tons/Hour" advertised without asking about the feedwater and pressure conditions!

Frequently Asked Questions (FAQ)

How many kW is a 1 Ton/hr boiler?

It depends on the pressure and feedwater temperature, but on average, 1 Ton of steam/hr (1000 kg/h) requires about 650 kW to 700 kW of thermal capacity.

What does F&A 100°C mean?

F&A 100°C (From and At 100°C) is an international standard. It represents the amount of water at 100°C that can be evaporated into steam at 100°C (at atmospheric pressure) using the same thermal power output of the boiler.

How can I increase the capacity of an existing boiler?

The most effective way is to install an Economizer to recover waste heat from the flue gas and preheat the feedwater, thereby reducing the load on the furnace and increasing steam output.

How many kg/h is 1 Boiler HP?

According to the US Boiler Horsepower (BHP) standard, 1 Boiler HP is equivalent to approximately 15.6 kg of steam/hr (F&A 100°C) or 9.81 kW.

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